SP SERIES WELDING ELECTRODES

SPAC 0400

Electrode for welding Inconel 600 and similar nickel base, composition alloys

TECHNICAL DATA

Tensile Strength: 1,10,000 PSI

Elongation: 32%

TYPICAL APPLICATIONS

Basic Flux coated nickel base electrode for welding Inconel 600, inconel, incoloy monel, nickel chromiumiron alloys, HK alloys, stainless and heat resisting steels.

Also for welding dissimilar metals such as carbon steels, stainless steels, nickel and nickel alloys to each other.For use on equipment and components made of pure nickel for fabrication of corrosion resistant tanks and containers, heat exchangers, furnace components, fittings, etc. Highly suitable for a wide range of dissimilar joint combinations between nickel base alloys and low alloy steels.

Heat exchanger pipes

SPAC 0500

Basic flux coated electrode with excellent weldability

TECHNICAL DATA

Tensile Strength: 1,00,000 PSI

Elongation: 30%

TYPICAL APPLICATIONS

For joint welding and surfacing of creep resistant nickel based alloys and cryogenic steels as well as austeno-ferrite joints at service temperatures between -196O C & 1200O C. Ni Cr 15 Fe and Ni alloys of analogous or similar chemical analysis, X10 Cr Ni Mo Nb 1812 (1.4583).High temperature austenitic stainless steels such as X8 Cr Ni Mo Nb 1616 etc. Pressure vessel steels X 20 Cr Mo V121 and X 20 Cr Mo W V 121 on stainless and high temperature austenitic steels.

Turbine blade

SPCI 0600

Electrode for welding high strength nodular cast iron

TECHNICAL DATA

Tensile Strength: 60,000 PSI

TYPICAL APPLICATIONS

Electrode has easy and intimate fusion behavior with all types of cast irons. Hence best suited for welding and repairing all cast iron components, pump casings, valve flanges, foundry defects, correcting machining errors on castings and joining cast iron to steel.

CI Casing

SPCP 0010

Fully austenitic stainless steel electrode deposit having nil ferrite

TECHNICAL DATA

Tensile Strength: 95,000 PSI

Elongation: 35-45%

TYPICAL APPLICATIONS

For joining AISI 316 L type having nil ferrite content. Used for welding AISI types such as 316, 316L, 317, 317L, 318 specially designed for urea reactors and similar chemical equipment.

Urea reactor column

SPCP 0253

Specially designed for high temperature steel

TECHNICAL DATA

Tensile Strength: 1,05,000 PSI

Elongation: 37%

TYPICAL APPLICATIONS

Furnaces components,Combustion chambers parts, Burners components.

Combustion chambers

SPCP 0300

Low ferrite Electrode for welding reactors in urea plant

TECHNICAL DATA

Tensile Strength: 85,000 PSI

Elongation: 35%

TYPICAL APPLICATIONS

For welding modified 316 L type of stainless steel normally used in urea plants / piping etc. Suitable for direct deposition on Carbon / Mn steel to provide corrosion resistant overlays.

Valve body

SPCP 0500

Excellent corrosion resistant austenitic stainless steel

TECHNICAL DATA

Tensile Strength: 93,000 PSI

Elongation: 35%

TYPICAL APPLICATIONS

For HV 9A stainless steel and similar alloys for high temperature service, for fabrication of carpenter 20 stainless steel for applications where resistance to severe corrosion is required. For wide range of chemicals including sulphuric and sulphurous acids and their salts. For repair of castings having similar chemical composition.

Acid Pipelines

SPCP 2209

Electrode for welding corrosion resistant duplex stainless steels

TECHNICAL DATA

Tensile Strength: 1,10,000 PSI

Elongation: 35%

TYPICAL APPLICATIONS

For welding wrought, forged or cast duplex stainless steels for service in the as-welded condition. Offshore, oil/gas, chemical and petrochemical process industries e.g. pipe line systems, flow lines, risers, manifolds, etc.

Chemical Pipes and flanges

SPCS 0200

Hard surfacing of components subject to severe wear conditions

TECHNICAL DATA

Hardness: 54-59 HRC

TYPICAL APPLICATIONS

Surfacing of vibration shafts, cane cutting knives, bamboo chipper knives, disintegrator hammer, crane wheels, shear blades, metal cutting and forming tools, punches, dies, drilling bits, shears, oil expeller worms, crusher hammers, mine rails, caterpillar treads, conveyor buckets and such other parts subject to impact and abrasion.

Shearing knife

SPDF 0072

Electrode for joining high tensile armour grade steel, austenitic manganese steel, etc.

TECHNICAL DATA

Tensile Strength: 1,05,000 PSI

Elongation: 40%

TYPICAL APPLICATIONS

For joining high tensile armour and bullet proof steel, for joining austenitic manganese steel (14% Mn) to mild steel & for producing crack free joints in difficult to weld steels, low alloy & high alloy steel. For repairing cracks in austenitic Mn steel castings, surfacing Mn steel points, crossings & laying buffer layers on difficult steels before hard-facing.

Armour plate

SPDF 0300

New generation austenitic stainless steel electrode with special features

TECHNICAL DATA

Tensile Strength: 85,000 PSI

Elongation: 35%

TYPICAL APPLICATIONS

For HV 9 / HV 9A stainless steel and similar alloys for corrosive service applications in jetaircraft industry, fertilizer & chemical plants.

Gas tanks

SPDF 4800

Ultra low hydrogen electrode for welding of quenched & tempered high tensile steels

TECHNICAL DATA

Tensile Strength: 1,20,000 PSI

Elongation: 18-24%

TYPICAL APPLICATIONS

Construction/fabrication of submarines, 2 penstocks, bridges where UTS of 77 kgf/mm is required. Also used in earth moving equipment and other heavy steel fabrications made from high tensile steels like ASTMA 517 Gr.F.

Fabrication of submarines

SPEM 0010

Electrode for high strength and extreme crack resistance

TECHNICAL DATA

Tensile Strength: 1,25,000 PSI

TYPICAL APPLICATIONS

Heavy machinery parts, earth moving equipment parts, automobile springs, trunnions of cement mill & other allied components, parts subject to heat, corrosion & impact. Joining of high carbon, low & high alloy steels, tool steels, spring steels, manganese steels, case hardening steels, high speed steels, cast steels & for difficult to weld steels, unidentified steels & dissimilar steels. Also best suited for joining of such steels with one another. Also suitable for cushioning layer under hard deposits.

Propeller shaft flange yoke

SPFI 0100

For repair of dies in forging industry

TECHNICAL DATA

Hardness:30-36 HRC

Elongation: 14-16%

TYPICAL APPLICATIONS

Forging dies for filling all types of die impressions. Machinery parts made of high tensile steel material in earth moving equipment. Automotive parts and certain grades of armour steel, steam turbine rotors in  service upto 540O C. Repair of case hardening steel parts after removing the hard zone for repairing cracks in Ni-Cr hot working dies.

Hot working dies

SPFM 0090

Austenitic stainless steel electrode for resistance against various types of corrosion in fertilizer machinery

TECHNICAL DATA

Tensile Strength: 90,000 PSI

Elongation: 25-30%

TYPICAL APPLICATIONS

For welding stainless steels used for phosphoric and sulphuric acid service applications such as Avesta 245 S2X, UHB 904 L, Sandvik 2RK65, 2RN65, Swedish steel S5 2562 or HV 9A stainless steel and similar alloys for high temperature service, in jet-aircraft industry, fertilizer & chemical plants.

Jet engine part

SPGW 0070

General purpose electrode for welding mild and structural steels

TECHNICAL DATA

Tensile Strength: 90,000 PSI

Elongation: 30%

TYPICAL APPLICATIONS

Welding of IS 2062, IS 2002 Gr. A steels, structural steels having UTS in the range of 48 kgf/mm2 . Sheet metals, bridges, steel structures, construction industries. For tack and intermittent welding. Railway wagons and coaches, pipes, steel furniture, etc.

MS tank welding

SPHF 0020

Hardfacing electrode with excellent abrasion and good impact resistance

TECHNICAL DATA

Hardness-59-61 HRC

TYPICAL APPLICATIONS

Hard surfacing of parts subject to metal-to- metal wear & to intense abrasion up to 500OC with moderate shock likely to be absorbed elastically e.g. conveyor & clay extruder screws, mixer blade & scrapers, hoppers, fan blades road rippers, plough shears, coal pulverizers etc.

Piston ring body

SPHF 043

Chromium-iron type alloyed electrode for good temperature and abrasion resistance

TECHNICAL DATA

Hardness: 57-60 HRC

TYPICAL APPLICATIONS

For applications where combination of toughness and hardness is desired. Hard surfacing of parts which are subject to severe abrasive wear and moderate shocks. Conveyor worm screws, mixer blades, auger screws, dredging cutters, bells & hoppers, runner bottom edges, etc.

Screw conveyors

SPRW 0020

Carbon, manganese steel electrode for welding mild steel and medium tensile steels

TECHNICAL DATA

Tensile Strength: 1,00,000 PSI

Elongation: 30%

TYPICAL APPLICATIONS

For welding mild steel and medium tensile steels having high thickness where tough weld joints are required. The weld metal has very low level of diffusible hydrogen. Recommended as a cushioning layer before hard-facing deposits. Suitable for welding storage tanks, pressure vessels, pipelines, bridges, vehicle chassis etc.

Pressure vessel

SPRW 0030

Austenitic stainless steel electrode with controlled ferrite content

TECHNICAL DATA

Tensile Strength: 87,000 PSI

Elongation: 35-40%

TYPICAL APPLICATIONS

For welding austenitic stainless steels such as AISI 304, 304L, 308, 308L. For welding 18/8 type stainless steel used in chemical plants, food industries, hospital equipment, etc.

Chemical tank fabrication

SPRW 0040

Austenitic stainless steel electrode for welding AISI 316, 316L

TECHNICAL DATA

Tensile Strength: 87,000 PSI

Elongation: 40%

TYPICAL APPLICATIONS

For welding of austenitic stainless steel Cr-Ni- Mo steel of the type 18/13/Mo (V4A, AISI 316, UGINE NSM 22, AVESTA 832 SK, SODERFORS 564, SANDVIK OR 60, UHB STAINLESS 24, 317 L, S.S. clad plates) for repair of cracks in heavy machinery parts and earth moving equipment, hot forging dies, dying and dairy equipment, chemical vessels & plant machinery, breweries and food equipment etc.

SS duct welding

SPSP 0050

A nickel base super - alloy electrode

TECHNICAL DATA

Tensile Strength: 60,000 PSI

Hardness: As Deposited 18 HRC & Work hardens to 42 HRC

TYPICAL APPLICATIONS

For hard-facing of hot forging dies, hot working tools & hot shear blades. Joining of Nimonic and Inconel alloys and these alloys to alloy steel, carbon steel. For depositing corrosion resistant layer (cladding) on valves and pump components when wear and corrosion resistant surface is required.

SS mixer tank

SPZB 0080

General purpose electrode specially developed for fabricating or repairing hot dip galvanizing bath / containers

TECHNICAL DATA

Tensile Strength: 75,000 PSI

Elongation: 27%

TYPICAL APPLICATIONS

Specially designed for welding and repairing of hot dip galvanizing baths where low silicon is required. Light gauge steel tanks, windows and doorframes, tack welding of automobile assemblies, etc.

galvanized parts
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Ador Fontech Limited

Belview, 7 Haudin Road, Bangalore-560042

Tel: 080 25596045/73 Fax: 080 25597085

Fax: 080 25597085

E-mail: customerservice@adorfon.com

CONTACT US

ADOR FONTECH LIMITED

Belview, 7 Haudin Road, Bangalore-560042

Tel: 080 25596045/73

Fax: 080 25597085